Influence of Temperature and Mass Flow Rate on Heat Transfer Characteristics in Parallel Flow Corrugated Plate Heat Exchanger

Authors

  • Manojit Chowdhury Uttar Banga Krishi Vishwavidyalaya, Pundibari, Coochbehar, West Bengal, India Author
  • Ankita Banerjee Uttar Banga Krishi Vishwavidyalaya, Pundibari, Coochbehar, West Bengal, India Author
  • Rahul Das Ph.D. Student , Uttar Banga Krishi Vishwavidyalaya, Pundibari, Coochbehar, West Bengal, India Author
  • Shrilekha Das Uttar Banga Krishi Vishwavidyalaya, Pundibari, Coochbehar, West Bengal, India Author
  • Kamlesh Prasad Department of Food Engineering and Technology, Sant Longowal Institute of Engineering and Technology, Longowal, Punjab, India Author

DOI:

https://doi.org/10.52151/jae2025621.1917

Keywords:

heat transfer fluid, Nusselt number, overall heat transfer coefficient, Reynolds number, thermophysical properties

Abstract

Efficient heat exchangers (HEs) are essential components in various industrial processes, enabling transfer of thermal energy between fluids. Current research investigated heat transfer and fluid flow characteristics of a corrugated surface type parallel flow plate heat exchanger (PHE) with water as a heat transfer fluid. The study aims to enhance our understanding of how these operational parameters impact heat transfer performance and provide insights into optimizing the design and operation of such HEs for improved energy efficiency. The performance of HE was evaluated at variable temperature and mass flow rate of pumped water. The thermophysical properties of hot and cold water, dimensions of HE, heat transfer coefficient and effectiveness of the PHE were estimated. Results revealed that the overall and convective heat transfer coefficient increased proportionally with temperature and mass flow rate of pumped water. The study found approximately 75% and 23% increase in the convective heat transfer coefficients (h) and overall heat transfer coefficient (U), respectively, when increasing the hot water mass flow rate from 0.03 to 0.09 m s-1. The heat transfer coefficient exhibited a linear relationship with Reynolds number (<2000) and Nusselt number (<100), indicating laminar flow. Moreover, maximum effectiveness (0.955) was achieved at 65°C with a higher mass flow rate.

Downloads

Download data is not yet available.

References

Abdullah, A. M., Chowdhury, A. R., Yang, Y., Vasquez, H., Moore, H. J., Parsons, J. G., Lozano, K., Gutierrez, J. J., Martirosyan, K. S., & Uddin, M. J. (2020). Tailoring the viscosity of water and ethylene glycol based TiO2 nanofluids. Journal of Molecular Liquids, 297, 111982. https://doi.org/10.1016/j.molliq.2019.111982

Abou Elmaaty, T. M., Kabeel, A. E., & Mahgoub, M. (2017). Corrugated plate heat exchanger review. Renewable and Sustainable Energy Reviews, 70, 852–860. https://doi.org/10.1016/j.rser.2016.11.266

Ahammed, N., Asirvatham, L. G., & Wongwises, S. (2016). Effect of volume concentration and temperature on viscosity and surface tension of graphene–water nanofluid for heat transfer applications. Journal of Thermal Analysis and Calorimetry, 123(2), 1399–1409. https://doi.org/10.1007/s10973-015-5034-x

Ajeeb, W., Thieleke da Silva, R. R. S., & Murshed, S. M. S. (2023). Experimental investigation of heat transfer performance of Al2O3 nanofluids in a compact plate heat exchanger. Applied Thermal Engineering, 218, 119321. https://doi.org/10.1016/j.applthermaleng.2022.119321

Al zahrani, S., Islam, M. S., & Saha, S. C. (2021). Heat transfer enhancement of modified flat plate heat exchanger. Applied Thermal Engineering, 186, 116533. https://doi.org/10.1016/j.applthermaleng.2020.116533

Al zahrani, S., Islam, M. S., Xu, F., & Saha, S. C. (2020). Thermal performance investigation in a novel corrugated plate heat exchanger. International Journal of Heat and Mass Transfer, 148, 119095. https://doi.org/10.1016/j.ijheatmasstransfer.2019.119095

Ali, A. R. I., & Salam, B. (2020). A review on nanofluid: preparation, stability, thermophysical properties, heat transfer characteristics and application. SN Applied Sciences, 2(10), 1636. https://doi.org/10.1007/s42452-020-03427-1

Ansari, M. I., Sahoo, P. K., & Datta, A. K. (2012). Milk fouling simulation in a triple tube heat exchanger. Journal of Agricultural Engineering (India), 49(3), 1-11. https://doi.org/10.52151/jae2012493.1480

Asadi, A., Asadi, M., Rezaniakolaei, A., Rosendahl, L. A., Afrand, M., & Wongwises, S. (2018). Heat transfer efficiency of Al2O3-MWCNT/thermal oil hybrid nanofluid as a cooling fluid in thermal and energy management applications: An experimental and theoretical investigation. International Journal of Heat and Mass Transfer, 117, 474–486. https://doi.org/10.1016/j.ijheatmasstransfer.2017.10.036

Asif, M., Aftab, H., Syed, H., & Muizz, M. (2017). Simulation of corrugated plate heat exchanger for heat and flow analysis. International Journal of Heat and Technology, 35(1), 205–210. https://doi.org/10.18280/ijht.350127

Awais, M., & Bhuiyan, A. A. (2018). Heat and mass transfer for compact heat exchanger (CHXs) design: A state-of-the-art review. International Journal of Heat and Mass Transfer, 127, 359–380. https://doi.org/10.1016/j.ijheatmasstransfer.2018.08.026

Aydın, K., Güler, O. V., & Keçebaş, A. (2017). Parameters Affecting the Performance of a Plate Heat Exchanger using the CFD. Energy Research Journal, 8(2), 22–31. https://doi.org/10.3844/erjsp.2017.22.31

Bakthavatchalam, B., Habib, K., Saidur, R., Saha, B. B., & Irshad, K. (2020). Comprehensive study on nanofluid and ionanofluid for heat transfer enhancement: A review on current and future perspective. Journal of Molecular Liquids, 305, 112787. https://doi.org/10.1016/j.molliq.2020.112787

Boukerma, K., & Kadja, M. (2017). Convective heat transfer of Al2O3 and CuO nanofluids using various mixtures of water-ethylene glycol as base fluids. Engineering, Technology & Applied Science Research, 7(2), 1496–1503. https://doi.org/10.48084/etasr.1051

Galal, A. M., Alharbi, F. M., Arshad, M., Alam, M. M., Abdeljawad, T., & Al-Mdallal, Q. M. (2024). Numerical investigation of heat and mass transfer in three-dimensional MHD nanoliquid flow with inclined magnetization. Scientific Reports, 14(1), 1207. https://doi.org/10.1038/s41598-024-51195-4

Gürel, B., Akkaya, V. R., Göltaş, M., Şen, Ç. N., Güler, O. V., Koşar, M. İ., & Keçebaş, A. (2020). Investigation on flow and heat transfer of compact brazed plate heat exchanger with lung pattern. Applied Thermal Engineering, 175, 115309. https://doi.org/10.1016/j.applthermaleng.2020.115309

Jouhara, H., & Meskimmon, R. (2018). An investigation into the use of water as a working fluid in wraparound loop heat pipe heat exchanger for applications in energy efficient HVAC systems. Energy, 156, 597–605. https://doi.org/10.1016/j.energy.2018.05.134

Karuppusamy, S., Sambandam, P., Selvaraj, M., Kaliyaperumal, G., Mariadhas, A., & Deepak, J. R. (2024). Enhancing heat transfer efficiency in shell-and-tube heat exchangers with SiC and CNT-infused alkaline water nanofluids. Desalination and Water Treatment, 317, 100157. https://doi.org/10.1016/j.dwt.2024.100157

Kücük, H. (2023). The effect of minichannels on the overall heat transfer coefficient and pressure drop of a shell and tube heat exchanger: Experimental performance comparison. International Journal of Thermal Sciences, 188, 108217. https://doi.org/10.1016/j.ijthermalsci.2023.108217

Liu, L., Su, D., Tang, Y., & Fang, G. (2016). Thermal conductivity enhancement of phase change materials for thermal energy storage: A review. Renewable and Sustainable Energy Reviews, 62, 305–317. https://doi.org/10.1016/j.rser.2016.04.057

Mahdi, R. A., Mohammed, H. A., Munisamy, K. M., & Saeid, N. H. (2015). Review of convection heat transfer and fluid flow in porous media with nanofluid. Renewable and Sustainable Energy Reviews, 41, 715–734. https://doi.org/10.1016/j.rser.2014.08.040

Mansoury, D., Doshmanziari, F. I., Kiani, A., Chamkha, A. J., & Sharifpur, M. (2020). Heat Transfer and Flow Characteristics of Al 2 O 3 /Water Nanofluid in Various Heat Exchangers: Experiments on Counter Flow. Heat Transfer Engineering, 41(3), 220–234. https://doi.org/10.1080/01457632.2018.1528051

Mehta, S. K., & Pati, S. (2020). Numerical study of thermo-hydraulic characteristics for forced convective flow through wavy channel at different Prandtl numbers. Journal of Thermal Analysis and Calorimetry, 141(6), 2429–2451. https://doi.org/10.1007/s10973-020-09412-5

Meisam, A., Ahmad, A., & Hamed, M. (2019). Experimental investigation of metal oxide nanofluids in a plate heat exchanger. Journal of Thermophysics and Heat Transfer, 33(4), 994–1005. https://doi.org/10.2514/1.T5581

Muthamizhi, K., & Kalaichelvi, P. (2015). Development of Nusselt number correlation using dimensional analysis for plate heat exchanger with a carboxymethyl cellulose solution. Heat and Mass Transfer, 51(6), 815–823. https://doi.org/10.1007/s00231-014-1455-5

Pekar, L. (2020). Advanced Analytic and Control Techniques for Thermal Systems with Heat Exchangers. Academic press, Inc., 519 p.

Pourhoseini, S. H., Naghizadeh, N., & Hoseinzadeh, H. (2018). Effect of silver-water nanofluid on heat transfer performance of a plate heat exchanger: An experimental and theoretical study. Powder Technology, 332, 279–286. https://doi.org/10.1016/j.powtec.2018.03.058

Qi, C., Luo, T., Liu, M., Fan, F., & Yan, Y. (2019). Experimental study on the flow and heat transfer characteristics of nanofluids in double-tube heat exchangers based on thermal efficiency assessment. Energy Conversion and Management, 197, 111877. https://doi.org/10.1016/j.enconman.2019.111877

Raei, B., Shahraki, F., Jamialahmadi, M., & Peyghambarzadeh, S. M. (2018). Different methods to calculate heat transfer coefficient in a double-tube heat exchanger: A comparative study. Experimental Heat Transfer, 31(1), 32–46. https://doi.org/10.1080/08916152.2017.1341963

Sasikumar, C., Sundaresan, R., Rajaganapathy, C., Nagaraja, M., & Beemaraj,R.K.. (2022). Analysis on unsteady heat transfer and fluid flow through sensible heat storage system. Materials Today: Proceedings, 60, 1334–1338. https://doi.org/10.1016/j.matpr.2021.10.018

Seo, J.-W., Cho, C., Lee, S., & Choi, Y.-D. (2016). Thermal characteristics of a primary surface heat exchanger with corrugated channels. Entropy, 18(1), 15. https://doi.org/10.3390/e18010015

Sethi, C. K. (2017). CFD analysis on effectiveness of a plate type heat exchanger using sea water and engine oil. International Journal of Advanced Mechanical Engineering, 12(1), 191–198.

Sharan, G., & Jadhav, R. (2003). Performance of single pass earth-tube heat exchanger: An experimental study. Journal of Agricultural Engineering (India), 40(1), 1-8. https://doi.org/10.52151/jae2003401.1021

Sharif, A., Ameel, B., T’Jollyn, I., Lecompte, S., & De Paepe, M. (2018). Comparative performance assessment of plate heat exchangers with triangular corrugation. Applied Thermal Engineering, 141, 186–199. https://doi.org/10.1016/j.applthermaleng.2018.05.111

Tambe, S. K., Pandhare, N. T., Bardeskar, S. J., & Khandekar, S. B. (2015). Experimental investigation of performance of plate heat exchanger for water as working fluid. International Journal of Research in Engineering and Technology (IJRET), 4(3), 372–380.

Waheed, T. S., Ashraf, M. S., Sadanand, V. H., Rasal, P. K., & Khandekar, S. B. (2016). Performance analysis of corrugated plate heat exchanger with water as working fluid. International Journal of Research in Engineering and Technology (IJRET), 5(4), 56–62.

Yang, H., Wen, J., Wang, S., & Li, Y. (2018). Effect of fin types and Prandtl number on performance of plate-fin heat exchanger: Experimental and numerical assessment. Applied Thermal Engineering, 144, 726–735. https://doi.org/10.1016/j.applthermaleng.2018.08.063

Yang, J., Lee, D., Lee, S., Han, C., & Kim, Y. (2023). Condensation heat transfer characteristics and generalized correlations of R404A, R448A, and R454C in a plate heat exchanger. International Communications in Heat and Mass Transfer, 147, 106975. https://doi.org/10.1016/j.icheatmasstransfer.2023.106975

Yuan, K., Shi, J., Aftab, W., Qin, M., Usman, A., Zhou, F., Lv, Y., Gao, S., & Zou, R. (2020). Engineering the thermal conductivity of functional phase‐change materials for heat energy conversion, storage, and utilization. Advanced Functional Materials, 30(8), 1904228. https://doi.org/10.1002/adfm.201904228

Zhang, J., Zhu, X., Mondejar, M. E., & Haglind, F. (2019). A review of heat transfer enhancement techniques in plate heat exchangers. Renewable and Sustainable Energy Reviews, 101, 305–328. https://doi.org/10.1016/j.rser.2018.11.017

Zhang, Y., Jiang, C., Yang, Z., Zhang, Y., & Bai, B. (2016). Numerical study on heat transfer enhancement in capsule-type plate heat exchangers. Applied Thermal Engineering, 108, 1237–1242. https://doi.org/10.1016/j.applthermaleng.2016.08.033

Zheng, D., Wang, J., Chen, Z., Baleta, J., & Sundén, B. (2020). Performance analysis of a plate heat exchanger using various nanofluids. International Journal of Heat and Mass Transfer, 158, 119993. https://doi.org/10.1016/j.ijheatmasstransfer.2020.119993

Zvaigzne, G., Kārkliņa, D., Moersel, J.-T., Kuehn, S., Krasnova, I., & Segliņa, D. (2017). Ultra-high temperature effect on bioactive compounds and sensory attributes of orange juice compared with traditional processing. Proceedings of the Latvian Academy of Sciences. Section B. Natural, Exact, and Applied Sciences., 71(6), 486–491. https://doi.org/10.1515/prolas-2017-0084

Published

2025-03-22

How to Cite

Chowdhury, M. ., Banerjee, A., Das, R., Das, S., & Prasad, K. (2025). Influence of Temperature and Mass Flow Rate on Heat Transfer Characteristics in Parallel Flow Corrugated Plate Heat Exchanger. Journal of Agricultural Engineering (India), 62(1), 120-134. https://doi.org/10.52151/jae2025621.1917